The life cycle of the system is closely related, because maintenance is an important part of the useful life of a system. Human factors are also important because human errors during maintenance can cause more problems. In addition, diagnostics are used to determine what is happening to a system or what needs maintenance. With time and change, all systems begin to fall apart, whether it's your garden, car, car, family, or organization.
For most people, a vehicle is a very important tool in everyday life. Owning a vehicle is a considerable investment and requires regular care to ensure that it works as intended. Therefore, when you purchase a vehicle, you typically ensure that there is a warranty or extended service plan on the vehicle to minimize the impact of potential costly repairs during the time you own the vehicle. In addition, you sometimes realize that when you purchase the vehicle, a preventive maintenance plan is included in the price of the vehicle for services such as regular oil changes, filter changes, tire rotations, and belt replacement.
Ever wonder why these services would be included in the price of a vehicle or an extended service plan?. Arguably, the most important benefit of preventive maintenance is the extension of the useful life of assets. Keeping your equipment in good condition allows it to run longer, reducing costs. Mean time between failures between failures is a common KPI that facility leaders use to make informed maintenance decisions.
Tracking information, such as MTBF, allows you to plan preventive maintenance at the right time, capturing equipment before a breakdown. Routine maintenance prevents major problems. Taking good care of equipment, machines and facilities extends their overall lifespan and makes them perform at their best. Routine maintenance gives technicians the opportunity to regularly “see” important components of a specific production line or system, as well as the opportunity to detect any other potential problems that lie in wait.
Finally, a preventive maintenance program must have a champion who is responsible for assigning and improving maintenance tasks, as well as leading the effort to gather accurate and continuous information in the CMMS. Performing preventive maintenance extends the life of your equipment, reduces downtime, decreases reactive maintenance requests, helps you manage compliance and inspection needs, and prevents costly emergency repairs. A maintenance worker performing routine maintenance can clean, inspect and adjust many items of a single piece of equipment much more quickly. However, downtime can be significantly reduced by scheduling maintenance in advance with a preventive maintenance plan.
Unclear instructions can lead service technicians to record a preventive maintenance task as completed without actually finishing the job. In addition, most maintenance technicians assigned to perform routine inspections, cleanings, or adjustments are entry-level or relatively new to a particular maintenance department. In addition, preventive maintenance programs can reduce the number of unexpected breakdowns and emergency maintenance requests. Maintenance planning is the process of determining what maintenance work should be performed and how it should be carried out.
By linking preventive maintenance programs to equipment that plays an important role in keeping your production lines moving or ensuring the safety of your employees, you'll reap the most benefits from your preventive maintenance program. The bottom line is that if your maintenance technicians do not understand the importance of your preventive maintenance tasks or are not properly trained to perform them, they will not do them completely and well. The next step in implementing a preventive maintenance program is to establish efficient work patterns for your maintenance technicians. In addition, routine maintenance can be scheduled on a daily basis, allowing the company to maximize the use of its maintenance resources.
Create a comprehensive maintenance checklist for each piece of equipment or machinery that requires routine maintenance and research the industry standard for lubricating, replacing, or cleaning to ensure that routine maintenance is adequate. The need for maintenance in the industry is clear, the real question is how to optimize your maintenance approaches to achieve your operational objectives. Tracking preventive maintenance with a computerized maintenance management system (CMMS) will allow you to monitor all equipment in your facility and store important safety information in a digital center. .